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Multiple-effect Falling Film Evaporator

Multi-effect Evaporation system is suitable to food and drink processing, pharmaceutical, chemical, biological engineering, environmental engineering, waste recycling and other sectors of high concentration

The multiple-effect falling film evaporator adopts a steam heating system for uniform heating, and it has the characteristics of high heat transfer efficiency. It is equipped with an advanced evaporation process, which can not only ensure that the finished product meets the requirements but also meet the environmental protection standard. This evaporator can be used with an automation system to realize automatic control of feeding speed, automatic control of heating temperature, automatic control of cleaning and other functions. It is very suitable for evaporating concentrated milk, glucose, starch, pharmaceuticals, waste liquid, etc., and can be widely used in biochemical engineering and environmental protection engineering.

Structure and character

Main Feature

1. Compact and stable structure 2. Adapt to the evaporation of larger viscosity material liquid 3. High heat transfer efficiency, short material heating time 4. Easy to install and maintain Evaporator Type:
Falling film evaporator Used for low viscosity, good fluidity material
Rising film evaporator Used for high viscosity, poor fluidity material
Forced-circulation evaporator Used for puree material
Parameters:
Item 2 effects evaporator 3 effects evaporator 4 effects evaporator 5 effects evaporator
Water evaporation volume (kg/h) 1200-5000 3600-20000 12000-50000 20000-70000
Feed concentration (%) Depend on material
Product concentration (%) Depend on material
Steam pressure (Mpa) 0.6-0.8
Steam consumption (kg) 600-2500 1200-6700 3000-12500 4000-14000
Evaporation temperature (°C) 48-90
Sterilizing temperature (°C) 86-110
Cooling water volume (T) 9-14 7-9 6-7 5-6

Application

Multiple-effect falling film evaporators are suitable for industries such as food and beverage processing, pharmaceuticals, chemicals, bioengineering, environmental engineering, and waste recycling. It can be used not only for evaporating high-concentration, high-viscosity materials, but also for low-concentration insoluble solids, such as glucose, starch sugar, maltose, milk, fruit juice, vitamin C, maltodextrin, etc. It is also widely used in waste liquid treatment in industrial fields such as monosodium glutamate, alcohol, fish meal, etc.
Project Single-effect Double-effect Triple-effect Four-effect Five-effect
Water evaporation capacity (kg/h) 100-2000 500-4000 1000-5000 8000-40000 10000-60000
Steam pressure 0.5-0.8Mpa
Steam consumption/evaporation capacity (With thermal compression pump) 0.65 0.38 0.28 0.23 0.19
Steam pressure 0.1-0.4Mpa
Steam consumption/evaporation capacity 1.1 0.57 0.39 0.29 0.23
Evaporation temperature (℃) 45-95℃
Cooling water consumption/evaporation capacity 28 11 8 7 6
Remark: In addition to the specifications in the table, can be separately designed according to customer’s specific material.

QA&QC

FAQ:

1. Q : How can customer know the processes of order?

A : We will take photo or video during manufacturing every two weeks to make customer clear about the order. When goods is finished,we will take more detailed photos or video for inspect. You can also come to our factory to inspect by yourself.

2. Q : Do you supply installation equipment in oversea? 

A : Yes, if need, we can also send our installation engineer to your factory to help you do installation and testing. And you need to provides round-trip ticket and accommodation for our engineer. The extra salary of one installation engineer is 200USD/day.

3. Q : How to control quality?

A : All material we use has material certification. Before any piece of equipment leaves CHINZ. It goes through a complete quality and assurance control inspection. This inspection assures your equipment meets all specifications and is in proper working order before it leaves our facility and arrives at your door.

4. Q : What is the shipment schedule?

A : We will send you photographs of your order being loaded into the shipping container at the factory. The shipping container will generally leave port 3-4 days after loading. We will send you a bill of lading and final statement of account within one week of that time. The bill of lading will include the shipping container numbers. You can track your shipping container. Approximately 10 days prior to delivery, we will send you an ETA (Estimated Time of Arrival) notice from the shipping time. Please remember that the listed delivery date is only an estimate, and is subject to port unloading schedules, customs processing, and the dictates of the local delivery truck company. You will be directly contacted by the shipping company’s local truck delivery services approximately 48 hours prior to the date of delivery to schedule a delivery time. If you need to delay the final delivery, there will be a “pull” fee of approximately $100, and a storage fee of approximately $150 per shipping container per day.